Auto Part for SEMA: A Case Study of Tucci Hot Rods' 1989 Mercedes-Benz 190E
The most extraordinary creations in the automotive world as well as the most knowledgeable automotive enthusiasts, professionals, and builders converge in November at the Las Vegas Convention Center for SEMA (Specialty Equipment Market Association).
Photo by: Pit & Paddock
The 2023 SEMA Battle of the Builders Presented by Mothers competition is renowned for showcasing the pinnacle of automotive creativity and craftsmanship. Among the select group of top builders, Dom Tucci emerged as a standout figure in the Sport Compact/Import Performance category with his remarkable 1989 Mercedes-Benz 190E. He not only secured a spot in the Top 12 Builders but also secured the prestigious Pit+Paddock SEMA Award, a recognition of elite creativity, originality, and execution in the aftermarket performance realm.
Photo by: Pit & Paddock
Dom Tucci's vision for his 1989 Mercedes-Benz 190E was remarkable. He envisioned a scenario where Ford and Mercedes, two iconic automakers, collaborated under their common partner, Cosworth, to develop a specialty vehicle. This imaginative concept appealed to both classic car enthusiasts and newcomers to the automotive scene.
Think Variant played a pivotal but supporting role in realizing Dom's visionary concept by producing a custom high-temperature polymer valve cover within a few short weeks, pushing the boundaries of 3D printing technology.
Think Variant’s 3D printed a Valve Cover.
The Challenge:
To bring his vision to life, Dom Tucci faced several challenges. His car demanded a high level of precision and innovation, which required the production of intricate and custom components beyond the capabilities of traditional manufacturing. Traditional manufacturing methods would have been costly and time-consuming, potentially limiting the realization of his vision.
The valve cover was a critical engine component requiring high-temperature resistance—a feat challenging for most 3D printers.
Photo by: Pit & Paddock
The Solution:
Dom Tucci turned to Think Variant, an additive manufacturing business committed to "accelerating the rate of human innovation." Their expertise in polymers and additive manufacturing made them the ideal partner. Here's how Think Variant made the custom valve cover and other components:
1. Material Selection: Think Variant's engineering team collaborated closely with Dom to select the ideal high-temperature polymer for the valve cover, ensuring its durability under extreme engine conditions.
2. Advanced 3D Printing Technology: Think Variant's cutting-edge 3D printing technology handled the selected high-temperature polymer. State-of-the-art equipment delivered the precision and quality required.
3. Rapid Prototyping: Think Variant's rapid prototyping capabilities allowed multiple iterations of the valve cover design. This ensured the final part met Dom's exact specifications.
4. Speed and Precision: Think Variant's commitment to tight deadlines ensured the custom valve cover was produced within weeks while maintaining precision and quality.
Think Variant's contribution went beyond performance requirements; it added a unique, high-quality touch to the vehicle, aligning with their mission.
Photo by: Pit & Paddock
Conclusion:
This case study highlights the pivotal role played by additive manufacturing in the success of Dom Tucci's groundbreaking project. By leveraging 3D printing technology and innovative design, Dom Tucci achieved a level of creativity and execution that impressed both classic car enthusiasts and new-generation automotive enthusiasts. Dom's vision of a Ford-Mercedes collaboration, brought to life with the help of additive manufacturing, stands as a testament to the limitless possibilities in the world of automotive customization and performance enhancement.
